1.Plug your usb-stick, let the system mount it.
2.Umount it.
3.Create a new partition on it. Mine looks like:
Code:
gold:~ # fdisk -l /dev/sdd
Disk /dev/sdd: 521 MB, 521142272 bytes
32 heads, 32 sectors/track, 994 cylinders
Units = cylinders of 1024 * 512 = 524288 bytes
Device Boot Start End Blocks Id System
/dev/sdd1 * 1 994 508911+ 6 FAT16
gold:~ #
4. Create a dos filesystem on it
I hope this works,