Can you manually edit the text file settings in /etc/pcmcia rather than with iwconfig.
Have you tried any nice GUI frontends which might make the process simpler to see what is going on?
To be honest though, I have never had a problem with this specific WLAN card -and have got all the other ones (Lucent/Orinocco/Avaya) to work. I just plug it in, edit the wireless config file (essid, infrastructure, DHCP etc. etc.), restart and it just works.
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