I can't say I've seen the same problem, but I did have a similar problem when I first installed FF. I found that websites' fonts were virtually illegible on my screen. For some reason, they were displaying using about 5 pixel height. On a low-res screen that's not so bad. On a screen that displays about 100 pixels per inch, that was too small and chunky for me to read. It sounds similar to what you're describing with the printer.
What I did to fix it was go into the Preferences, under General, and click on Fonts & Colours, and set the minimum font size to 12pt for the laptop (1024x768 resolution) and 14pt for the desktop (1920x1440 resolution).
If that doesn't help, what about printing from other programs? Is it just firefox that does this, or is it other things, too? And what kind of printer do you have?
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