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usb_submit_urb() returns 0, which means all OK. Callback return OK. But sometimes no usb transfer happens and my device doesn't receive anything.
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Is the callback's error code zero in this case, too?
Does usbmon indicate that the data was sent?
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Maybe there is some bug in usbcore?
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Unlikely.
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Can anyone please help me or point a direction to which I should look?
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You should look at your driver's source code.
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If you need I can post parts of code.
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That would be helpful, since my crystal ball is under repair.